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Alucap bottle caps

These quality caps from BT-Watzke stand out with premium design possibilities at an excellent price-performance ratio. After all, it doesn't always have to be tin.

Making your ideas become reality is our mission.

  • multi-coloured screen print on side and top
  • top embossing coloured and uncoloured
  • different top diameters and cap lengths available
  • Beading variations

 

Elegance and inert inside coating

On the one hand, Alucaps can replace poly-laminate caps for a finish without bond seam; on the other hand, provided the bottles are the right shape, aluminium is also suitable as a cost-efficient replacement for tin caps. To achieve highest levels of food safety, every BT-Watzke cap is coated on the inside which makes it the only cap in the world equipped with this additional protective measure benefitting consumers. Moreover, the coating lowers friction during application for an even prettier finish and better processability.

Finishing variants

Side print

Always in view and an enhancement of your overall design.

Vent holes

Support your automated processing system.

Head embossing

Raised embossing is always a good choice.

Head print

Surprise onlookers with a personalised print.

No compromises

Unlimited finishing options even for small series.

Small quantities

Possible from as little as 2,500 units.


Technical details

Top Ø28,5-32 mm
Length40-65 mm
Cone1:10 - 1:30
Colour1 - 3
Side printingscreen printing in multiple colours
Top printing1 colours
Top embossingcoloured/not coloured
Ribbingstandard/broken
Top holes1-2-3-4

 


FAQ Alucap

An aluminum cap is a high-quality decorative and protective element made of aluminum that is placed over the neck of wine or spirits bottles to protect the cork and the bottle neck, while also visually highlighting the bottle and its contents to promote sales.

  • Attachment – it is securely fastened to the bottle neck via a crimping process
  • Protective function – protects the cork from dust, light, and damage
  • Authenticity guarantee – visible tamper-evident protection for retailers and consumers
  • High-quality look and feel – flexible and malleable material with an elegant appearance
  • Seamless manufacturing and customizable

  • Minimum order quantity: 2,500 units per model
  • Small quantities and special projects: reviewed on a case-by-case basis – please don’t hesitate to contact us

For small wineries, first editions, or special bottlings (e.g., anniversary editions, limited editions, private labels), please contact us directly: Together, we’ll find the right solution for you.

The processing of aluminium capsules can be fully automated and integrated into filling lines:

1. Assembly  – Capsules are loaded in sticks into the filling machine’s magazine 
2. Separation – Automatic separation and feeding to the bottle
3. Placement – The cap is precisely placed on the bottle mouth
4. Rolling – The rolling head forms the cap securely and cleanly onto the bottle

Important for bottlers:

  • The capping machine or capping head must be compatible with the cap type and bottle neck
  • Ensure that the cap specifications and equipment are compatible

The aluminum capsule combines two key functions:

Protective function:

  • Hygienic protection of the bottle opening – protects the cork and bottle opening from dust, dirt, and external influences during storage and transport
  • Tamper-evident protection – a damaged capsule immediately alerts the consumer to possible tampering

Aesthetic function:

  • High-quality bottle finish – creates the first visual impression
  • Brand ambassador – individually printed and/or embossed, the capsule becomes the bottle’s calling card

Yes – manual processing is easily feasible for small batch sizes and small businesses:

  • Benchtop capper – a compact, cost-effective solution for manual cap processing
  • Bottle by bottle – manually place the cap on and roll it on to ensure a secure fit
  • No major investment required – ideal for small businesses, direct sellers, and distilleries with seasonal needs
  • Processing without a machine (“by hand”) is not possible.

Request a consultatio

No – when properly installed, aluminum capsules do not affect the taste of the bottle’s contents.

For maximum safety, we recommend using certified products and adhering to the recommended storage and handling guidelines.

Yes – aluminum capsules are recyclable. Aluminum is one of the most valuable and efficiently recyclable raw materials available:

  • Fully recyclable – aluminium can be melted down and reused
  • High material value – aluminium recycling saves up to 95% of the energy required for primary production

Active contribution to the circular economy – sustainable use of raw materials throughout the entire value chain

Both materials have their strengths—the choice depends on positioning, budget, and the desired brand image:

Aluminum capsule: 
lightweight, stiffer material / very good roll-on performance, less smooth / mid-range to premium segment

Tin capsule:
soft, heavy material / perfect roll-on performance, smooth / premium and luxury segments