vinotwist Olio Premium twist cap

The vinotwist® is a high-quality aluminum screw cap, also known as BVS 30x60 or Longcap, produced by BT-Watzke and distributed worldwide under the protected brand name. 

• Aluminum screw cap in the BVS 30×60 format
• For wine bottles with necks according to DIN EN 16293
• TCA-free – no risk of cork taint, maximum quality assurance for winemakers and bottlers
• Controllable shelf life – thru the choice of sealing disk (targeted regulation of oxygen ingress/OTR)
• Customizable
• Recyclable – aluminum is fully recyclable within the material cycle

The vinotwist® combines quality assurance, sustainability, and brand presence in one – for small wineries as well as for international large bottlers.

Yes – the vinotwist® BVS 30×60 is also suitable for carbonated beverages. The choice of the right sealing disk is crucial:

• Saranex-High – pressure-resistant up to 4 bar
• Tin-Saran-High – pressure-resistant up to 6 bar

Vinotwist® Technical Data Sheets

Details on the processing of the vinotwist® Longcap 30x60 can be found in the technical data sheets.

Leaks almost always occur due to the interplay of three factors – all three must be correct:
 

Bottle:

• Compliance with the bottle standard
• Identify and sort out glass defects or deviations on the bottle neck early

Closure:

• Choose the correct sealing disk variant for the respective application (still wine, sparkling wine)
• Store capsules correctly and process only flawless goods

Closing machine:

• Correct adjustment according to the data sheet (torque, pressing pressure)
• Regular maintenance and inspection of wear parts
• Recheck machine settings when changing bottles or closures

For a flawless sealing result, three parameters must be precisely coordinated with each other:

• Vertical head pressure – compresses the sealing disk evenly and reliably onto the bottle neck, crucial for tightness
• Thread rollers & flanging rollers – precise adjustment ensures a firm fit of the closure and impeccable originality protection
• Bottle centering – perfect alignment under the capping head prevents misalignment, wrinkling, and leaks

All three parameters must be rechecked and adjusted with every bottle change, closure change, or after maintenance work.

vinotwist® Technical Data Sheets

The vinotwist® BVS 30×60 is suitable for hot filling under defined conditions:

• Closure type: vinotwist® BVS 30×60 with tin-Saran liner
• Maximum temperature: 90 °C
• Processing & storage: exclusively in an upright position

This information is based on the specifications of BT-Watzke suppliers and applies exclusively to the mentioned closure and sealing disk combination.

With each bottle change, the capping machine must be readjusted:

• Height adjustment of the capping machine – must be precisely calibrated to the bottle height and neck geometry of the respective bottle type
• Head pressure – recheck and adjust the pressure of the sealing head on the bottle neck
• Thread- and flange rollers – adjust position and pressure on the new bottle neck
• Centering – the bottle must be precisely aligned under the capping head

Perform a test series with each bottle change and check for tightness and closure fit before starting the series filling.

For custom-made products, there is no standard minimum quantity – each project is evaluated individually:

• Project-dependent evaluation – feasibility, tool construction, and minimum quantity are calculated individually
• In-house tool construction – enables flexible implementation of even unusual custom solutions
• Tailored offers – for small series as well as for large special projects

Inquire about project details directly at BT-Watzke – the team will assess feasibility and provide you with a customized offer.

BT-Watzke offers maximum colour variety – from the tried-and-true standard to the individual special colour:

• Standard colours – a wide spectrum of common colours
• Offset coating – personalized colours with precise, even colour application, ideal for series production
• Spray coating – rich, deep colour image, particularly high-quality appearance for premium and luxury products
• Special colours – Pantone colour shade available on request

For flawless processing and sealing, the bottle neck must comply with the applicable standard:

• Applicable standard: DIN EN 16293 – defines the geometry, tolerances, and dimensions of the bottle neck for wine and spirits bottles
• Relevance for bottlers – deviations from the standard can lead to leaks
• Involve glass supplier – always check and confirm the neck geometry based on the standard when purchasing bottles

For long-lasting wines, the precise control of oxygen ingress (OTR – Oxygen Transmission Rate) is the decisive criterion:

• vinotwist® BVS 30×60 with tin-Saran sealing disk – minimal oxygen permeability, optimal protection for long-term aging wines
• TCA-free – no cork taint risk, maximum quality assurance throughout the entire aging period
• Proven – internationally established solution

Perl wines impose special requirements on closures and bottling lines due to internal pressure:

• Correct sealing disk – Saranex-High (4 bar) or Tin-Saran High (6 bar) for reliable pressure tightness
• Closure head parameters – must be specifically optimized for sparkling wine applications – higher internal pressure requires more precise adjustment of head pressure, thread- and crimping rollers
• Centering – exact bottle alignment under the closure head is particularly important for pressure applications
• All relevant parameters must be taken from the vinotwist® Data sheet and adhered to strictly during machine setup

For high-proof distillates and spirits, the high alcohol content poses special requirements for the sealing disk:

• vinotwist® BVS 30×60 with EPE sealing disk – specially suitable for high-proof distillates, alcohol-resistant, and reliably tight
• EPE (Expanded Polyethylene) – resistant to high alcohol concentrations, no impact on sensory properties and taste
• Machine-compatible – fully compatible with automatic bottling systems

Typical areas of application: whiskey, gin, vodka, rum, grappa, fruit spirits, and othe alcoholic drinks

The vinotwist® offers integrated authenticity protection thru it’s perforation:

• Perforation – upon first opening, the connecting bridges are irreversibly broken
• Immediately visible – continuously broken bridges clearly indicate that the bottle has already been opened
• Tamper-evident function is directly integrated into the closure
• Safe for trade – an important trust signal for trade, gastronomy, and end consumers

The  vinotwist® with it’s perforationis an elegant, cost-effective, and machine-compatible solution for winemakers and bottlers, providing originality protection without additional packaging elements.

At BT-Watzke, personalized screw caps are already possible from small quantities:

• Minimum order quantity: from 1,200 pieces – ideal for small wineries, direct marketers, and small distilleries
• Customization options – colour, printing, logo, vintage, and more
• Small quantities & special projects – will be evaluated individually, just inquire directly

BT-Watzke offers a comprehensive range of customization options.

• Custom colours – individual colours via offset or spray coating, realizable in almost any RAL or Pantone shade
• Print on top & side
• Top embossing – three-dimensional embossing on the closure head for a high-quality premium look and noticeable brand presence
• Hot foil on top & side – for luxury and premium positioning
• Multicolour printing & combinations – combination of multiple techniques for complex, high-quality designs

BVS stands for Bague Vin Suisse – the European industry standard for wine bottle screw caps:

• Bague Vin Suisse
• 30 mm – Outer diameter of the closure
• 60 mm – Length of the closure

When purchasing bottles, always ensure the BVS compatibility of the bottle neck (DIN EN 16293) – a basic requirement for smooth processing on the bottling line.

Proper storage ensures flawless processing quality and tightness until filling:

• Temperature: 10–35 °C – Avoid frost, direct sunlight, and heat sources
• Storage: dry, closed & dust-free – Keep the original packaging closed until processing
• Humidity: 30–80% relative humidity – Exclude condensation and corrosion
• Store separately from chemicals – Do not store near solvents, cleaning agents, or other chemical substances
• Shelf life: 1 year from the delivery date if storage conditions are followed

Yes – for oil and vinegar bottles, BT-Watzke offers a specialized variant:

• vinotwist® Olio – high-quality BVS aluminum screw cap with integrated spout, specially developed for oil and vinegar
• Integrated spout – allows controlled, drip-free pouring directly from the bottle
• Integrated thread – for a premium look without visible threads
• Customizable – printable and available in various colours

The vinotwist® is produced at BT-Watzke in Austria produziert:

• Production site: Pinggau, Styria, Austria
• In-house production – full control over quality and processes
• Made in Austria – a clear quality signal for winemakers, bottlers, and spirits manufacturers worldwide
• Short delivery routes – particularly advantageous for customers in Austria and the German-speaking region